Building Automation Industry

Building Automation IndustryAIS industrial IoT, open and flexible building control and monitoring solutions are designed for commercial and industrial facilities. By controlling building automation systems and simplifying operator interaction and engagement, AIS HMIs help building owners and operators manage their Building Management Systems (BMS), Energy Management Systems (EMS) and Building Automation Systems (BAS) more cost-effectively.  Building control systems applications suited for AIS HMI building management panels include: chiller control, boiler control, lighting control, HVAC control and access control systems.





Market Overview

  • The global market for commercial Building Automation Systems (BAS) will double and reach $146 billion by 2021.
  • Building Automation Products and Services: Bridging the gap between building control and network information systems.
  • Technology Challenges: Isolated Building Control Systems move toward BAS integrated with business applications on shared IT networks.
  • Market leaders: Johnson Controls (JCI), Honeywell, Siemens, Schneider Electric, United Technologies Corporation (UTC), and Tyco.
  • Commercial property management firms, IT and business process outsourcing, and Software-as-a-Service (SaaS) firms will partner to provide complete building and energy management services, competing with Honeywell, JCI, and Siemens. The business model for building management will transition to an off-site managed services model.
  • Cognitive HMI Technology:
    • Need for easy-to-use interface with advanced visualization capabilities
    • Need for open communication standards
    • Need for rugged HVAC hardware used in extreme environmental conditions
    • Need for lower total cost of ownership and time-to-market

Market Considerations

  • Automation of building systems (e.g. lighting, heating/cooling, security, and fire) is undergoing rapid changes.
  • IT and analytics software providers view the overwhelming data provided by commercial BAS as business opportunities.
  • Problem areas:
    • Minimizing energy spending,
    • Reducing other operating costs,
    • Maintaining comfort and productivity,
    • Managing human factor in more complex systems
  • The retrofit market in existing buildings is driven by ROI (ROI<2 years is acceptable).

Building Automation Products and Services

  • Building Automation System: A BAS consists of stand-alone or networked hardware and embedded software that automatically controls a single building function; mechanical, electrical, or electronic.
  • Energy Management System:  In commercial buildings, an EMS has software and data acquisition hardware components that are used to collect and analyze energy usage at the building or system level, mainly for monitoring for decision support only.
  • Building Management System:  A BMS is the combination of software and networking/protocol translation hardware that is used to coordinate the operation of multiple BAS systems and/or provide decision support for facility managers, engineering, and maintenance.

Convergence of IT and BAS Data

BAS and BMS data from commercial buildings is a new high-value asset and major focus in managing energy consumption, brought about by:

  • Importance of energy efficiency, concerns for carbon footprints, and being "green."
  • Convergence combines sharing of an IP infrastructure, with the IT system using BAS and BMS data.

Scope of Technology

  • HVAC Controls: Control units for HVAC rooftop units and central plant equipment, master control panels for network connectivity and scheduling HVAC operation
  • Lighting Controls: Programmable relay control panels that allow grouping and scheduling of lighting branch circuits based on time-of-day, sunrise/sunset, or building operating hours
  • Security and Access Controls: Master control panels for system programming, alarm, and status management
  • Fire and Life Safety Controls: Master fire alarm control panels for system programming, alarm, and status management
  • Building Management Systems: Protocol translation hardware or other network connectivity hardware

Convergence of IT and BAS Data

BAS and BMS data from commercial buildings is a new high-value asset and major focus in managing energy consumption, brought about by:

  • Importance of energy efficiency, concerns for carbon footprints, and being "green."
  • Convergence combines sharing of an IP infrastructure, with the IT system using BAS and BMS data.

Rising energy costs, the benefits of proactive system maintenance and the need for remote property monitoring are just three of the areas driving growth in Building Automation Systems (BAS). Enhancements in processing capabilities coupled with increased software functionality have generated new solutions for managing buildings and the systems within, such as HVAC. Further system enhancements are enabled via touch screen technology to streamline monitoring and control operations to enable greater flexibility in system design and offsite access.

Finding the correct product for your application can be outright challenging. AIS has multiple combinations of vital product solutions that will fit your project's architecture. Beginning from mechanical design, system platforms, add-on options, to post-sales support; AIS can take your project from start to finish in record time with substantial cost savings. With a full-range product line available, there are multitudes of pre-designed and configured solutions that reduce development time, engineering, project costs and overhead, and increase your time to market.

7" POE PANEL PC WITH INTEL? ATOM? N2600 (PMW07ID3S-A2-PoE-4RT)

PMW07ID3S-A2-PoE-4RT7" color TFT, 800 x 480 WVGA, Resistive touch screen, Intel® Atom™ dual core processor N2600 1.60 GHz, 2GB DDR3 800/1066 MHz, 32GB SATA SSD, 1 x 10/100/1000 Ethernet, 1 x 10/100/1000 Power over Ethernet, 1 x RS232, 1 x RS232/422/485, 2 x USB, 1 x VGA, 12V DC, NEMA1/4/12, IP54, IP65 Aluminum front bezel, Windows Embedded Standard 7* or Windows XP Embedded* Learn more »

10.1" POE PANEL PC WITH INTEL? ATOM? N2600 (PMW10ID3S-H1-PoE-4RT)

PMW10ID3S-H1-PoE-4RT10.1" color TFT, 1024 x 600 WSVGA, Resistive touch screen, Intel® Atom™ dual core processor N2600 1.60 GHz, 2GB DDR3 800/1066 MHz, 32GB SATA SSD, 1 x 10/100/1000 Ethernet, 1 x 10/100/1000 Power over Ethernet, 1 x RS232, 1 x RS232/422/485, 2 x USB, 1 x VGA, 12V DC, NEMA1/4/12, IP54, IP65 Aluminum front bezel, Windows Embedded Standard 7* or Windows XP Embedded* Learn more »

10.1" POE MULTI-TOUCH PC INTEL? ATOM? N2600 (IPW10ID3S-H1-PoE-PCT)

IPW10ID3S-H1-PoE-PCT10.1" color TFT, 1024 x 600 WSVGA, PCAP multi touch screen, Intel® Atom™ dual core processor N2600 1.60 GHz, 2GB DDR3 800/1066 MHz, 32GB SATA SSD, 1 x 10/100/1000 Ethernet with Power-Over-Ethernet, 1 x RS232/422/485, 2 x USB, 2 x DIO, 12V to 24V DC, NEMA1/4/12, IP54, IP65 Aluminum front bezel, Windows Embedded Standard 7* Learn more »

18.5" POE MULTI-TOUCH PC INTEL? ATOM? N2600 (IPW185ID3S-A1-PoE-PCT)

IPW185ID3S-A1-PoE-PCT18.5" color TFT, 1366 x 768 WXGA, PCAP multi touch screen, Intel® Atom™ dual core processor N2600 1.60 GHz, 2GB DDR3 800/1066 MHz, 32GB SATA SSD, 1 x 10/100/1000 Ethernet with Power-Over-Ethernet, 1 x RS232, 1 x USB 3.0, 3 x USB 2.0, 1 x HDMI, 1 x VGA, 12V DC, NEMA1/4/12, IP54, IP65 front bezel, Camera, Smart Card Reader* Barcode Reader*, RFID Reader*, Windows Embedded Standard 7* Learn more »

15" IP65 TOUCH PANEL PC WITH INTEL? ATOM? D2550 (IP15ID7T-C3-5RT)

IP15ID7T-C3-5RT15" color TFT, 1024 x 768 XGA, Resistive touch screen, Intel® Atom™ dual core processor D2550 1.83 GHz, 2GB DDR3 800/1066 MHz, 160GB 2.5" HDD, 2 x 10/100/1000 Ethernet, 2 x RS232, 1 x RS232/422/485, 4 x USB, 1 x VGA, 2 x PS/2, 12V DC, NEMA1/4/12, IP54, IP65 Aluminum front bezel, Windows Embedded Standard 7* or Windows XP Embedded* Learn more »

17" IP65 TOUCH PANEL PC WITH INTEL? ATOM? D2550 (IP17ID7T-M1-5RT)

IP17ID7T-M1-5RT17" color TFT, 1280 x 1024 SXGA, Resistive touch screen, Intel® Atom™ dual core processor D2550 1.83 GHz, 2GB DDR3 800/1066 MHz, 160GB 2.5" HDD, 2 x 10/100/1000 Ethernet, 2 x RS232, 1 x RS232/422/485, 4 x USB, 1 x VGA, 2 x PS/2, 12V DC, NEMA1/4/12, IP54, IP65 Aluminum front bezel, Windows Embedded Standard 7* or Windows XP Embedded* Learn more »

4.3" GRAPHIC OPERATOR INTERFACE TERMINAL (GOIT450)

GOIT4504.3" graphic operator interface terminal, 480x272, ARM 11 553MHz CPU, 128MB RAM, 128MB flash memory, 1 x RS-232 COM port, 1 x RS-232/422/485 COM port, 1 x RJ-45 for 10/100Mbps LAN, 1 x USB host, 1 x SD card slot, resistive touch screen, 11~36VDC, preinstalled Windows CE 6.0, basic HMI software, IP 65 Front, IP20 housing and terminals, UL, FCC, CE standards and certifications Learn more »

7" GRAPHIC OPERATOR INTERFACE TERMINAL (GOIT730)

GOIT7307" graphic operator interface terminal, 800x480, ARM 11 553MHz CPU, 128MB RAM, 128MB flash memory, 1 x RS-232 COM port, 1 x RS-232/422/485 COM port, 1 x RJ-45 for 10/100Mbps LAN, 1 x USB host, resistive touch screen, 11~36VDC, preinstalled Windows CE 6.0, basic HMI software, IP 65 Front, IP20 housing and terminals, UL, CAS, FCC, CE standards and certifications Learn more »

7" GRAPHIC OPERATOR INTERFACE TERMINAL (GOIT750)

GOIT7507" graphic operator interface terminal, 800x480, ARM Cortex-A8 667MHz CPU, 256MB RAM, 128MB flash memory, 1 x RS-232 COM port, 1 x RS-232/422/485 COM port, 1 x RJ-45 for 10/100Mbps LAN, 1 x USB host, 1 x SD card slot, resistive touch screen, 11~36VDC, preinstalled Windows CE 6.0, basic HMI software, IP 65 Front, IP20 housing and terminals, UL, CAS, FCC, CE standards and certifications Learn more »

10" GRAPHIC OPERATOR INTERFACE TERMINAL (GOIT1050)

GOIT105010" graphic operator interface terminal, 1024x768, ARM Cortex-A8 667MHz CPU, 256MB RAM, 128MB flash memory, 1 x RS-232 COM port, 1 x RS-232/422/485 COM port, 2 x RJ-45 for 10/100Mbps LAN, 1 x USB host, 1 x SD card slot, resistive touch screen, 11~36VDC, preinstalled Windows CE 6.0, basic HMI software, IP 65 Front, IP20 housing and terminals, UL, CAS, FCC, CE standards and certifications Learn more »

15" GRAPHIC OPERATOR INTERFACE TERMINAL (GOIT1550)

GOIT155015" graphic operator interface terminal, 1024x768, ARM Cortex-A8 667MHz CPU, 256MB RAM, 128MB flash memory, 1 x RS-232 COM port, 1 x RS-232/422/485 COM port, 2 x RJ-45 for 10/100Mbps LAN, 1 x USB host, 1 x SD card slot, resistive touch screen, 11~36VDC, preinstalled Windows CE 6.0, basic HMI software, IP 65 Front, IP20 housing and terminals, UL, CAS, FCC, CE standards and certifications Learn more »

* Indicates optional feature

AIS has an extensive set of tools for HMI panels & displays design, simulation, and testing. We offer a wide range of electrical, software, mechanical, health, safety, and the environmental design capabilities. AIS designs to meet: automotive, industrial, commercial, hazardous, military, marine, ISO, IEC, UL, CE, MIL, DNV, ATEX, SAE and/or customer specific applications.

AIS implements the latest quality control practices and techniques (APQP, FMEA, Gage R&R, PV&V, SPC CAR/CAPA) to meet the demands of international regulations and standards (ISO 9001:2008 and ISO/TS16949).

Design Technology Capabilities

Design Technology Capabilities

Designing Break-Through Technologies with People, the Environment & Profitability in Mind

Design Cycle System for New Product DevelopmentAIS aspires for total excellence in everything we do. Creative and technical problem solvers who respond critically and resourcefully to the demands of technology innovation…a company who appreciates the importance of technology designed for life, company and the environment…and a resource committed to sustainability, profitability and efficiency. This sums up the spirit and approach of the AIS design technology team when solving complex engineering challenges and dilemmas. 

The design cycle is a tool used to develop technologies to solve a problem. Knowing how to apply their immense technical expertise and hands-on experience, gained through years of solving real world problems, is what differentiates AIS from the rest.  

AIS adheres to a four-stage process for in-house development of new product designs and technologies – a time proven methodology that has helped create numerous ground breaking technologies and solutions for their customers.  The design cycle is a model intended to be the central tool to help AIS create and evaluate products/solutions. The AIS design cycle consists of four major stages as they relate to the objectives of the new product development.

AIS Design Cycle System for New Product Development:

  • Inquire & Analyze Stage: AIS identifies and analyzes the problems to be solved and objectives of the overall project and then summarizes findings with action plans
  • Ideation Stage: In this creative process stage, product design ideas and concepts are generated. Once the appropriate design concept and strategy is selected, AIS plans the entire design through execution phase of product development
  • Creation Stage: Demonstrating their technical skills, AIS uses state-of-the-art equipment, tools and techniques to produce the new product/solution and make any necessary justified design changes if required
  • Assess Stage: AIS evaluates the final product/solution and testing methods. If necessary revisions or upgrades for further refinement are made then proceed to final production

Electrical Design Capabilities

Innovating Electrical Designs while Meeting the Necessary Specifications and Standards

Electrical Design CapabilitiesAIS has an extensive set of tools for electrical circuit design, simulation, and testing. Offering a wide range of electrical design and engineering capabilities, AIS provides custom integrated electronics system design and development, including evaluation and analysis to several standards.  Some of the key standards that AIS’s designs meet include: automotive, military, marine, ISO, UL, CE, MIL, and/or customer specific applications.  The combination of talented and highly trained design engineers and state of the art equipment and tools, allows AIS to deliver a design optimized for functionality and manufacturability.

  • Electronic Circuit Design: Analog circuits, digital circuits, mixed-signal circuits
  • Printed Circuit Board Design: Single-sided, double-sided, and multi-layer boards
  • Embedded Logic and Signal Processing Board Design: RISC microprocessors or controllers, ARMs, DSPs, and FPGAs
  • Industrial Embedded Board Solutions: Single board computers, computer on modules & extension single board computers with integrated high-performance embedded processors. Some of the microcontroller/processors manufacturers used by AIS are: Intel, AMD, TI, Freescale, and Samsung
  • Electronic Circuit Simulation and Analysis: Analog or digital electronic circuit simulators, and mixed-signal electronic circuit simulators

Software Design Capabilities

Embedded Software Solutions from Conceptualization through Implementation

Software Design CapabilitiesThere are many aspects to consider in the design of an embedded software solution. The importance of each aspect should reflect the goals the software is designed to achieve.  With this in mind, AIS offers complete software design, coding, testing, and documentation services using a software development process in a controlled environment.

System drivers and BIOS, operating systems, embedded firmware and real time operating systems, application programming interface and boot loader software designThe AIS software design team has worked on developing a variety software products for diverse categories, applications and market uses with visualization, control and monitoring equipment. From complex, military qualified, real time software design, to easy-to-use graphical user interfaces, AIS is your total embedded product software solution.

  • System Drivers: BSP for a variety of hardware boards, including development/porting of the device drivers for various peripherals such as serial and Ethernet communication, graphics display, touch screen and Keyboard controller, PCI/USB/ATA bus-architectures, audio and video drivers, etc.
  • System BIOS: BIOS flash is a tool that allows customers to update and backup the BIOS on AIS hardware platforms
  • Operating System: Windows Embedded 8/7/XP/CE , embedded Linux, and QNX embedded solutions are total BSP to help customers speed up their project development
  • Embedded Firmware: A wide range of embedded firmware solutions, no-OS environment, straight code-to-hardware, hardware architectures: 8-bit, custom (optimized) 32bit processors
  • Real Time Operating System (RTOS): Real time Linux and Windows CE
  • Application Programming Interface: A set of routines, protocols, and tools to build software applications
  • Bootloader: A custom u-boot with specific configurations

A Thorough and Comprehensive Process for Embedded Software Lifecycle Management Success

HMI and Displays Embedded Software Lifecycle Management Embedded software is a key driver in the success of today’s industrial equipment and products. AIS embedded software solutions enable the innovation and flexibility customers require achieving success in increasingly competitive markets.  In light of this need, AIS’s approach to embedded software lifecycle management goes well beyond conventional thinking, techniques and tactics. They employ a comprehensive process to managing the entire lifecycle of an embedded software solution. The AIS lifecycle management process includes: project planning and scoping, architecture design, coding and integration, system design testing and debugging and support through entire life of the solution.

Mechanical Design Capabilities

Turning Complex Engineering Ideas into Mechanically Viable Products and Solutions

Pulling together the combined resources and expertise of AIS’s cross-discipline design team allows them to efficiently develop and execute mechanical designs that are right for the project.  Their flexibility enables them to adapt throughout the mechanical design process and deliver the proper solution for their customers.

Human Machine Interface Display Mechanical Design ProcessAIS selects or designs product enclosures to satisfy the customer’s unique application and environment. Fabrication techniques include machined, cast, metal, and molded. In addition, AIS always considers requirements for EMI, fluid sealing, thermal transfer, ease of assembly, and cost when designing a mechanical solution. Our mechanical and system design expertise includes:

  • Design-to-manufacturing methods
  • Detailed drawings and documentation
  • 3D CAM/CAM/CAE
  • PCB Design & Simulation Software
  • In-House Prototyping

 

IMAGE DESIGN CAPABILITIES

Optimal Viewing from Every Angle, No Matter the Environment or Condition

AIS integrated leading-edge TFT-LCD panels ensure superior performance and excellent color quality and imaging in a broad range of indoor and outdoor operating environments. From measuring instruments, automatic teller machines (ATMs), retail point of sale terminals (POS), to factory automation equipment (FA) and touch screen kiosk, AIS integrated TFT-LCD panels have all the earmarks of superior performing panels and monitors. AIS TFT-LCDs deliver:

  • High Reliability: AIS integrated LCD panels feature wide operating temperature range, forward compatibility, RoHS compliance, low EMI technology & long life lamp.
  • Optimal Visibility: With excellent display characteristics even when viewed from extreme angles, AIS integrated LCD panels also offer ideal visibility and viewing in less than optimum conditions
  • Outdoor Use Technology: Low reflection, high brightness and Transflective LCD modules and other features ensure AIS integrated LCD panels are ideal for continuous outdoor use.

Brilliant Color Conversion and Reproducing True-to-Life Images

Leveraging the very latest in color optimization and image reproduction technologies, meeting industry design standards and offering the ideal product mix for industrial and critical military applications, AIS high reliability imaging and vision processing devices support all your specific requirements. With a typical display the reproduction of images is visibly different from the original source because of display device characteristics and design. AIS integrated LCD panels with original Natural Color Matrix optimization technology separates color data and luminance components, while controlling individual display colors (red, green, blue, cyan, magenta, yellow) for optimized performance. Natural Color Matrix optimization delivers balanced color conversion without the loss of panel color properties to ensure color quality is extremely close to the original image. 

AIS is fully dedicated to continuously monitor product line improvements and embraces the latest technologies in designing and manufacturing LCD displays that achieve realistic and true-to-life image reproduction. In line with these goals, AIS performs many base line tests to guarantee the best monitor performance, viewing and image quality achieved.

Monitoring Testing

Human Machine Interface HMI Display Calibration Test Image• Dark Black Level
• Perfect Pixel Tracking/Phase
• High Video Bandwidth Index
• Smooth Grey Scale with 256 Intensity
• Accurate Gamma
• RGB High Frequency Balance
• Wide Viewing Angle
• High Quality Scaling
• Few Motion Artifacts
• Screen Uniformity
• High Peak Brightness
• No White Saturation
• High Contrast
• No Bad Pixels
• No Ringing and Overshoot
• Weak Reflections
• Weak Streaking
• White-Point Color Temperature, 
• Brightness and Contrast Controls

VIDEO & VISION DESIGN CAPABILITIES

Visualizing Advanced Embedded Video & Vision Solutions

Visualizing Advanced Embedded Video and Vision System, In-Cab Multifunction Display SystemsEmbedded video and vision has emerged as one of the fast growing technologies for industrial and commercial applications.  Its powerful functionality and advanced visual capabilities has completely changed the user interaction experience in a variety of applications in industrial, automotive, military and aerospace.  AIS TFT LCD modules are designed for high reliability, optimal visibility, and enhanced view-ability.  They add powerful imaging, video and vision processing capabilities to industrial embedded system applications. With expert integration experience and knowledge, AIS’s market-leading TFT LCD modules, applications processors and system-on-chip solutions offer the perfect combination of programmability, performance and power for both mobile devices and industrial systems. Moreover, AIS’s video and vision design capabilities help their customers realize success in the embedded vision market for areas such as automotive vision systems, industrial machine vision and more. Some key application opportunities include:

Video & Vision Applications Overview

  • Machine Vision: Machine vision refers to applications where operational guidance is provided to equipment for the execution of functions based on the capture and processing of images. Providing the "sight" or "vision" to the equipment greatly enhances its capabilities, resulting in improved product quality, increased productivity and decreased costs.
  • Driver Assistance Systems: With keen focus on improving safetyautomotive vision control systems process digital information from sources digital cameras or other sensors to perform tasks such as lane departure warning, drowsiness sensors, or parking assistance. The processed information can be displayed on screens or announced via acoustical warning signals.
  • Radar/Electronic Warfare: Integrated GPS guidance, image processing for target recognition, and real-time flight path guidance computations are all enabled by high performance processors. AIS integrated multicore processors meet the demanding requirements of mission critical functions in a variety of military and aerospace applications.

SYSTEM DESIGN CAPABILITIES

Taking Industrial Design Ideas into Sophisticated, High Performance Industrial Embedded Systems

Industrial embedded systems, ranging from operator interface terminals and mobile devices to process control equipment, become increasingly sophisticated and run on an ever diverse set of hardware and software platforms. This presents increasingly complex issues and requirements for manufacturers to continually create new applications and maintain existing ones.  

Intelligent Embedded Video and Vision Systems Engineering and ServicesRecognizing these challenges for their customers, AIS provides complete engineering solutions and services to help them create winning embedded industrial solutions. This comprises hardware and software services to create complete industrial systems, including integration of microcontrollers and processors, LCD displays, touch screen interfaces, video and audio subsystems, connectivity stacks and device layer integration and optimizations. Based on open architectures platforms such as Texas® Instruments (TI) ARM, Freescale™ Semiconductor, Inc. i.MX 6 and Intel® Atom microcontrollers and processors, AIS Embedded Systems designs offer the ultimate in flexibility and migration.

Many years of embedded hardware and software design has afforded us a unique understanding and insight optimizing solutions for our customers. Our software integration strengthens the performance of the hardware and reaps maximum processing power.  Regardless of specification and/or system requirements, AIS has the total in-house resources, industry knowledge and expertise to design specific hardware and software that is cost-effective, reliable, efficient and superior in performance.

System Design Capabilities Overview:

  • Complete in-house embedded system design capabilities for operator interfaces, mobile devices and control equipment
  • Help customers address current requirements and stay ahead of new ones
  • Delivering synergistic, integrated embedded hardware and software solutions
  • Open architecture platform system design for the ultimate in flexibility
  • Total in-house design resources and expertise for cost-effective and powerful solutions

Environmental Design Capabilities

Designing for Reliable Performance in Extreme Environments and Conditions

In some applications equipment failure is not an option.  Designing and building visualization, control and monitoring equipment that can withstand and perform reliably in extreme environments and conditions is something AIS has amassed extensive experience in.  AIS designs, tests, and qualifies products that are exposed to severe environmental and EMI conditions in military, automotive, and industrial applications.  Testing is conducted using in-house resources or their network of independent testing labs.  As standard operating procedure, AIS routinely tests its designs for compliance to severe military (UL Class/Division, MIL-STD-810, MIL-STD-461, and MIL-STD-1275), various SAE automotive and UL/CSA/CE/TUV/ATEX /DNV safety requirements or customer specifications.

  • Military Standard MIL-STD-810: Tested to the MIL-STD-810 standard methodology for a range of extreme conditions including drops, shock, vibration, humidity, altitude, rain, dust and sand-resistance, temperature extremes and thermal shock
  • Military Standard MIL-STD-461: Tested to the MIL-STD-461 standard methodology for EMI and EMC
  • Maritime Environment Standard: Tested to the DNV standard methodology for a range of extreme conditions including temperature, humidity, vibration, EMC compatibility and enclosures
  • ANSI/ISA-12.12.01-2013: Nonincendive electrical equipment for use in class I and II, division 2 and class III, divisions 1 and 2 hazardous (classified) locations
  • ATEX 95 Equipment Directive 94/9/EC: Equipment and protective systems intended for use in potentially explosive atmospheres
  • IEC 60079: Standard and general requirements for explosive atmospheres equipment
  • EN 50155: Railway applications - EN standard for electronic equipment used on rolling stock
  • EN 60721-3-2 : Railway applications - EN standard for classification of environmental conditions
  • EN 1672-2 Hygiene: This standard specifies common hygiene requirements processing machines for machinery used in preparing and processing food for humans, and where relevant, animal consumption to eliminate or minimize the risk of contagion, infection, illness or injury arising from this food
  • Highly Accelerated Life Test (HALT): AIS engineers using HALT stress testing methodology to accelerate product reliability testing during the engineering development process; cold step/hot step/rapid temperature cycling/stepped vibration (random)/combined environment stress (temperature cycling and random vibration plus power switching and power margining)

FUNCTIONAL SAFETY SYSTEM DESIGN CAPABILITIES

Functional Safety Standards For Road Vehicle, Railway Applications, Tractors And Machinery, Earth-Moving MachinerySystems comprised of electrical and/or electronic elements had been used for many years to perform safety functions in most application sectors. Functional safety is an integral part of the overall safety of AIS embedded system and HMI display, including the safe management of likely hardware failures and environmental changes. AIS computer-based systems and displays are being used in all application sectors to perform safety functions.

AIS functional safety design engineering is fundamental to enabling complex technology used for safety-related systems. It provides the assurance that safety-related systems will offer the necessary risk reduction required to achieve safety for the equipment.

Machinery Safety Legislation

  • European Machinery Directive 2006/42/EC
  • ISO EN 14121: Safety of machinery -- Principles of risk assessment
  • ISO EN 12100: Safety of machinery - Basic concepts, general principles for design
  • EN 60204: Safety of machinery - Electrical equipment of machines -- General requirements
  • EN 13850: Safety of machinery - Emergency stop -- Principles for design

AIS Functional Safety Standards

  • ISO EN DIN 13849: Safety of machinery -- Safety-related parts of control systems
  • IEC EN 61508: Functional safety of Electrical/Electronic/Programmable Electronic Safety -- Related Systems (E/E/PE, or E/E/PES)
  • IEC EN 62061: Functional safety of electrical, electronic and programmable electronic control systems
  • IEC EN 61511: Functional safety -- Safety instrumented systems for the process industry sector
  • ISO 26262: Road vehicles -- Functional safety
  • EN 50126/IEC 62278: Railway applications -- The specification and demonstration of reliability, availability, maintainability and safety (RAMS) -- Basic requirements and generic process
  • EN 50128: Railway applications - Communication, signalling and processing systems -- Software for railway control and protection systems
  • EN 50129: Railway applications -- Communication, signalling and processing systems -- Safety related electronic systems for signalling
  • ISO 25119: Tractors and machinery for agriculture and forestry -- Safety-related parts of control systems
  • ISO 15998: Earth-moving machinery -- Machine-control systems (MCS) using electronic components -- Performance criteria and tests for functional safety

Quality Management Capabilities

Integrated Quality Measures & Analysis for the Lowest Possible Final Costs & Waste

ISO 9001 ISO TS16949 APQP FMEA PV&V Gage R&R SPC CAR PLMQuality leadership is something AIS strives for on a daily basis. AIS implements the latest quality control practices and techniques to meet the demands of international regulations and standards.  Stringent and comprehensive quality control measures every step of the way assures total customer satisfaction from beginning to end.  From quality policies and planning, to product lifecycle management and document control, AIS quality initiatives will result in a product that meets or exceeds even the most demanding standards, specifications and customer expectations. AIS quality programs include a complete list and menu of services and capabilities.

  • Quality Policy, System And Manual: AIS operates quality management systems which comply with specific requirements of ISO 9001:2008 for manufacture and distribution of industrial grade displays and panel PCs
  • Advanced Product Quality Planning (APQP): The AIS APQP quality system is a structured method of defining and establishing the necessary steps to ensure that a product satisfies the customer. This system provides complete tracking of all the information required for process documentation, and features direct links to FMEAs, control plans, inventory items, and customer information.
  • Failure Mode and Effects Analysis (FMEA): AIS reliability, safety and quality engineers implement FMEA as a design tool used to systematically analyze postulated component failures and identify the resultant effects on system operations including functional design, and processing FMEA.
  • Statistical Process Control (SPC): AIS SPC quality system enables real-time tracking of product and process quality to facilitate continuous improvement efforts.
  • Gage Repeatability and Reproducibility (R&R): The gage R&R feature in AIS quality system provides the user with the necessary tools to conduct measurement system analysis to assess the accuracy of gages and operators in measuring parameters.
  • Product Verification and Validation (PV&V): The AIS PV&V quality system ensures that a product, service, or system meets the needs of the customer. The PV&V system evaluates whether or not a product, service, or system complies with a regulation, requirement, specification, or an imposed condition.
  • Corrective Action Request (CAR/CAPA): The CAR quality system enables AIS to document, manage, schedule, assign, and track their corrective action activities and provide instant communication to dependent departments such as customer service.
  • Engineering Change Order (ECO): The AIS ECO quality system provides a centralized location to control item revisions, bill of material changes, and more. E-mail notifications are sent through a web-based approval process to the individuals responsible for each step, requiring review and/or approval, and facilitating the exchange of ideas.
  • Product Lifecycle Management (PLM): The AIS PLM quality system provides a complete audit trail of a product's lifecycle from the design and quoting process through manufacture and maintenance, to the end of life of the product.
  • Document Control: The AIS document control quality system manages workflow and external documents, providing complete control and visibility over the entire life cycle of documents.
  • Cost of Quality: The AIS cost of quality system helps drive tighter cost control by allowing the quality management team to identify and eliminate poor quality and high production costs in areas such as rejects, unscheduled machine downtime, and returns or reworking.

Product Lifecycle Management Capabilities

From Beginning to End, Total Product Lifecycle Management with an Improved Bottom Line

Product Lifecycle Management (PLM) CapabilitiesProduct lifecycle management presents complex engineering challenges and considerations for companies when developing new products. AIS’s considerable PLM experience and capabilities allows them to easily comprehend the issues and see through all the pitfalls of product development.  Managing the entire lifecycle of products from inception, through engineering design and manufacture, to service and disposal of manufactured products, AIS demonstrates their value-add as a true partner and resource for their customers. In reliability engineering, AIS has the knowledge, tools and equipment to help customers along the widely known product “bathtub” curve of life from a products’ infancy, through useful life and onto final wear out. This valuable reliability engineering expertise and practice greatly enhances product reliability, significant cost savings and bottom line results.

  • New Product Design
  • Reliability Prediction Analysis
  • FMEA
  • Prototypes
  • Functional Test Development
  • Environmental Stress Testing
  • Compliance and Sample Testing for Reliability
  • Production/Ship
  • Field Failure Analysis
  • On-going Cost Reduction
  • EOL Management
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